Stock Code:000821

A. Battery automatic line video

B. Introduction to device functions & principles

Equipment specifications: total length 32.5M, width 2.2M, height 1.8M; automatic scanning machine (length 1.6m, width 1.5m, height 1.8m)

  • 1.Cell loading

    Automatic loading platform
    The two-axis moving robot and product are automatically positioned in the fixture unit.
  • 2.Wire head secondary positioning

    X-axis mobile platform
    Fast moving robot
    Thread turnaround moving mechanism
    Fixture opening mechanism
    Fixture closing positioning mechanism
    Dog ear shaping mechanism
  • 3.Flip shearing machine

    Flip fixture
    Battery voltage detection defective product output
    High precision automatic cutting of ceramic blades
    CCD detects the length of the ear
    Bad product signal output
  • 4.Laser welding machine

    PCM automatic feeder
    PCM visual positioning
    Fixture automatically enters the rotary indexing processing table
    Fixture automatic positioning
    Automatic compression welding
    Automatic solder joint inspection
    Discharge of defective products
  • 5.Automatic labeling machine

    Four-axis high precision servo motor drive
    Double station linkage labeling detection
  • 6.PCM bending joint machine

    Multi-station linear feed feed
    Rotary cylinder bending mechanism
    Fixture automatic transfer mechanism
    Double station shaping
    Defective product discharge mechanism bending
  • 7.Automatic loading

    Visual calibration position
    Automatic mounting adapter plate
  • 8.PET glue

  • 9.Impedance tester

    Fixture transfer mechanism
    Fixture positioning mechanism
    Rotating adapter plate positioning mechanism
    Testing agency
    Bad product discharge mechanism
  • 10.Trademark union

    Fixture head shaping
    Double station bidding mechanism
    Double station mobile robot
    Automatic dialing PCM mechanism
  • 11.ATE test

    Fixture transfer mechanism
    Fixture positioning mechanism
    PCM automatic wire drawing positioning mechanism
    Bad product discharge mechanism
  • 12.GG test

    Eight-station simultaneous inspection agency
    Fixture positioning mechanism
    Fixture transfer mechanism
    Adapter plate automatic positioning mechanism
    Bad product discharge mechanism
  • 13.Thread tail/feeder

    Automatic cutting platform
    Automatic opening mechanism
    Fixture automatic reflow
  • 14.AOI

    CCD camera to judge OK and NG products
    Automatic scan code function
    NG discharge channel
  • 15.APMT

  • 16.APMP good battery cutting

    Automatic cutting platform
    Automatic glue box
    Automatic discharge
  • 17.Automatic scanner

    Automatic feeding
    Automatic scan code
    Automatic compensation for defective products
    Automatic cutting

C.New line body design guidelines

3.1 overall design guidelines

Use less sensor positioning and use mechanical hard positioning.
Try to avoid using rotating cylinders, even if you want to use them, you can only use them within your own radius.
The product does not leave the jig.
Use linear linkage mechanism to avoid using the turntable mode.
From the stability and reliability of the product, the efficiency of each single machine should be within 4S.
The new model is the same as the old model. Just change the jig and you can switch to the machine as the starting point.

3.2 the overall design concept

Perform an engineering analysis and process evaluation for each station in the design. Minimize unnecessary trips and actions
The design should be designed from the point of view of convenient operation and simple maintenance.
In the design, it is necessary to consider whether the time, capacity and yield of each single machine can meet the requirements.
In the design, we should conduct a specific data analysis on the stability of each machine, and take countermeasures in places where it is likely to fail.
For the parts that need to be replaced repeatedly, there must be a data analysis of repeated visibility (you can make an auxiliary calibration fixture to correct the replacement parts to ensure the consistency of the replacement parts).
There must be an assessment of the standards to be met for each device. It is possible to produce high-quality, high-reliability products with strong process capability, and analyze them from the aspects of positioning, benchmarks, materials, and stress.
FEMA failure mode analysis, tolerance accumulation does not exceed the tolerance required for semi-finished products of each station.

D. Equipment technical parameters

4.1 overall design guidelines

Equipment utilization rate is over 90%.
The equipment failure rate is less than 5%.
The rated voltage of the device is 220V.
Efficiency: 900 (PCS/h).
Operator requirements: 4 people.
To have a foolproof function, you can quickly switch and repair, and require the necessary mechanism to have a safety shield. The mechanism can be universalized by changing the positioning fixture within a certain range of product size.